Homemade Sausage Roll Done in the Air Fryer
Posted inAir Fryer Recipes

Homemade Sausage Roll Done in the Air Fryer

Crispy Healthy Side Dish

Homemade sausage rolls are one of those comforting recipes that never seem to go out of style. Wrapped in buttery, flaky puff pastry and filled with a flavorful sausage mixture, they’re perfect for lunch, dinner, parties, or an afternoon snack. Cooking them in the air fryer gives you the same crispy golden crust you’d expect from the oven, but in less time and with less energy. They’re wonderfully crisp on the outside and juicy on the inside.

Whether you’re preparing a quick family meal or a platter for guests, these homemade air fryer sausage rolls are easy to make and always disappear fast.

Ingredients

Makes 8 sausage rolls

  • 1 sheet puff pastry (about 10 oz / 280 g), thawed
  • 1 lb (450 g) ground pork sausage
  • 1 small onion, finely diced (about ½ cup / 75 g)
  • 2 garlic cloves, minced
  • ½ cup (30 g) fresh breadcrumbs
  • 1 tablespoon Dijon mustard
  • 1 teaspoon dried thyme
  • ½ teaspoon smoked paprika
  • ½ teaspoon black pepper
  • ¼ teaspoon salt (optional, depending on the sausage)
  • 1 large egg
  • 1 tablespoon milk
  • 1 tablespoon sesame seeds (optional)

Ingredient Notes & Substitutions

  • Sausage: Pork sausage provides the richest flavor, but chicken or turkey sausage works well for a lighter version.
  • Puff pastry: Store-bought all-butter puff pastry creates the flakiest texture.
  • Breadcrumbs: Panko or gluten-free breadcrumbs can be substituted.
  • Mustard: Whole-grain mustard adds extra texture if preferred.

What to Serve With

These sausage rolls pair well with plenty of delicious sides.

  • Fresh green salad with vinaigrette for balance
  • Air fryer potato wedges
  • Sweet potato fries
  • Creamy coleslaw
  • Tomato soup for dipping
  • Honey mustard, ketchup, or barbecue sauce
  • Sparkling lemonade or iced tea

Step-by-Step Cooking Process

Step 1: Prepare the Ingredients

Thaw the puff pastry according to the package directions. Finely dice the onion and mince the garlic.

Step 2: Make the Filling

In a large mixing bowl, combine:

  • Ground sausage
  • Onion
  • Garlic
  • Breadcrumbs
  • Dijon mustard
  • Thyme
  • Smoked paprika
  • Salt
  • Pepper

Mix gently until everything is evenly incorporated. Avoid overmixing, which can make the filling dense.

Step 3: Assemble the Sausage Rolls

Roll out the puff pastry slightly and cut it in half lengthwise.

Shape half of the sausage mixture into a long log down the center of each strip.

Brush one edge with beaten egg.

Roll the pastry over the filling and press to seal.

Cut each roll into four equal pieces.

Brush the tops with egg wash and sprinkle with sesame seeds if using.

Step 4: Air Fry

Preheat your air fryer to 375°F (190°C) for 3 minutes.

Arrange the sausage rolls in a single layer.

Air fry for 12–15 minutes, turning halfway through if needed, until:

  • Pastry is deep golden brown
  • Filling reaches an internal temperature of 160°F (71°C)
  • Pastry is flaky and crisp

Allow the sausage rolls to rest for 5 minutes before serving.

Step 5: Serve and Enjoy

Serve warm with your favorite dipping sauce and a crisp salad for an easy meal, or arrange them on a platter for parties and gatherings.

These also make excellent lunchbox snacks and reheat beautifully in the air fryer.

Pro Tips

  • Chill the assembled sausage rolls for 10 minutes before air frying for cleaner cuts and better pastry rise.
  • Don’t overcrowd the air fryer basket; cook in batches if necessary.
  • Brush generously with egg wash for a rich golden finish.
  • Let the sausage rolls rest for a few minutes before serving to keep the filling juicy.

Storage

  • Refrigerator: Store in an airtight container for up to 4 days.
  • Freezer: Freeze cooked or uncooked for up to 3 months.
  • Reheating: Air fry at 350°F (175°C) for 3–5 minutes until heated through and crispy again.

Nutrition (Per Sausage Roll)

  • Calories: 320
  • Protein: 13 g
  • Carbohydrates: 18 g
  • Fat: 22 g
  • Saturated Fat: 8 g
  • Fiber: 1 g
  • Sugar: 1 g
  • Sodium: 510 mg

Final Thoughts

Air fryer homemade sausage rolls are a quick and satisfying recipe that delivers bakery-style results with minimal effort. The flaky pastry, savory filling, and crispy finish make them ideal for weeknight dinners, holiday appetizers, lunchboxes, or game-day snacks. Once you try them in the air fryer, you’ll likely find yourself making them again and again because they’re simple, reliable, and always a crowd-pleaser.